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Products
made from fibers hold
our society together. Fiber products like pulp and paper, furniture
and building materials from wood fiber, textiles from natural and
synthetic fibers are the more obvious examples of our dependence
on fiber technology.
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Historically,
mineral fibers such as asbestos held a prominent place in a broad range
of industrial applications. Since the middle of the 20th century, glass
and ceramic fibers have been used in a myriad of critical applications,
appearing everywhere in our everyday lives.
Synthetic organic
fibers from polyester to Kevlar, and regenerated cellulose such as viscose
rayon and cellulose acetate, have conquered large markets.
Fibers are used
as thermal insulation materials, and a broad range of nonwoven materials
are well established in applications ranging from personal hygiene products
to critical surgical materials.
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Click the earth for tables on fiber sources and uses worldwide.
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Fiber-reinforced plastics (FRPs) best symbolize the versatility of fibers. FRPs have replaced
metal and wood in automobiles, aircraft, bath tubs, tanks, and
advertising signs. These composites are usually made from glass
fiber and polymeric resins, such as polyester, epoxy, and polypropylene.
High-performance composites that use carbon or aramid have found
a niche market in products that require high strength or durability,
such as aircraft and sports equipment.
Cellulosic natural fibers (CNFs) have recently made a comeback with an array of novel
technical uses, in FRPs among other things. Particularly promising
is the growing use of flax, jute, sisal, and hemp fibers by a
majority of multinational automakers. CNFs now reinforce door
panels, seat backs, and trunk and head liners in many new car
models. Natural fibers are also making inroads into the fiberglass-dominated
European market for insulation mats. Pulps from nonwoods, such
as flax, bamboo, hemp, and esparto, are developing new niches
in specialty and commodity papers.
Whats driving this growing interest in CNFs? Their intricate
structure, optimized by nature, can enhance product properties,
resulting in greater strength, lower weight, and higher sorbency.
Thus, CNFs often outcompete synthetic and mineral fibers on a
cost-per-value basis. Their use can also improve a products ecobalance,
thus enhancing both its sustainability and its image. Some applications
may require fiber finishing, for example by cottonization or acetylation,
to meet requirements for fiber fineness or moisture resistance.
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The successful introduction of innovative fiber products or improvements
to existing product lines requires close attention to the entire
value chain from the farm and factory through process and product
development, regulatory analysis, and life cycle evaluation to
financing and market development. Dealing with this complexity
demands an interdisciplinary approach and real-life expertise
in agronomy, biology, fiber availability, emerging technologies,
product development, market structures, and economic trends; in
other words, a team of experts.
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